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Reusable Respirators

Half-Mask Respirator Fit Testing

Reusable half masks are a bigger investment than disposables and they last for years — which makes it worth knowing, once, that each one actually fits the person wearing it.

£45.00 PER PERSON — NO HIDDEN FEES — SAME-DAY CERTIFICATES — 24HR EMERGENCY CALL-OUT

What counts as a half mask

A reusable facepiece in rubber, silicone or TPE covering the nose and mouth but not the eyes, with replaceable filter cartridges — bayonet or screw fitting. Typical models are the 3M 6000 and 7500 series, the Moldex 7000 and 8000, the JSP Force 8 and the Sundström SR100. All of them seal against the skin, so all of them require a fit test.

If the facepiece covers the eyes as well, that is a full face mask and it needs a quantitative test instead — we cannot help with those, and we will say so on the phone rather than on your site.

The method

Half masks are tested qualitatively, the same taste-test method used for disposables and equally valid under HSE INDG479 for this class of RPE. Hood on, test solution nebulised in, seven one-minute exercises. No taste means a pass. The full procedure is set out here, and this page explains why half masks do not need the quantitative method.

Half masks specifically

  • Size matters and it is not obvious. Most ranges come in small, medium and large, and people routinely wear the size they were handed rather than the size that fits. A fit test is often the first time anyone checks.
  • Bring the mask fitted as it is used — with the cartridges or filters normally in place, since they affect weight and how the facepiece sits.
  • Condition counts. Perished, hardened or distorted face seals will fail, and rightly so. Bring the mask that is genuinely in service, not a new one from the store.
  • The wearer must fit it themselves. Harness tension and strap position are most of the seal, and coaching that is a large part of what the appointment is for.
  • Clean shaven in the region of the face seal, without exception.

Retest when anything changes. A half mask fit test covers that person on that make, model and size. Change the model, change the size, or change the face — significant weight loss or gain, dental work, facial surgery or injury — and the test needs doing again. Many principal contractors also want to see a test dated within the last two years.

What you get

A same-day PDF certificate per person recording the wearer, the mask make, model and size, the method, the result and the date. Plus, in practice, a team who now know how to put their own masks on properly, which is worth more than the paperwork.

Sectors we do this for

Spray painting and coatings, stonemasonry and worktop fabrication, welding and fabrication, demolition and soft strip, joinery workshops, agriculture and grounds maintenance, laboratories and pharmaceutical production, waste and recycling, and maintenance teams working with solvents or paints.

Common Questions

Do reusable half masks need face fit testing?

Yes. A half mask seals against the skin, so under COSHH the employer must ensure it fits the wearer, and a fit test is how that is demonstrated.

Should the filters be fitted during the test?

Yes. Test the mask as it is used, with the cartridges or filters normally in place, because they affect the weight and how the facepiece sits on the face.

Does a half mask fit test cover every mask that worker uses?

No. The test is valid only for the make, model and size tested. Someone who uses both a half mask and disposable FFP3s needs testing on both.

Can you fit test a full face mask?

No. Full face masks can only be tested using a quantitative method, which we do not offer. We will tell you this before booking rather than after.

How often should half mask fit testing be repeated?

Re-test on any change of mask type, model or size, and after significant weight change, dental work or facial injury. Many principal contractors ask for a re-test every two years as good practice.

Book a Face Fit Test

£45.00 per person. Same-day certificates. Group booking discounts for five or more on one visit. Emergency call-outs answered 24 hours.

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